Designed specifically for challenging environments such as food and beverage and biopharmaceutical industries, this cost-effective, high-quality ozone generator has been successfully integrated into a variety of industrial and appliance applications. XIZONE systems are compact, easy-to-use wall-mounted units.
Typical installations involve engineering systems with customized, mass flow controllers, Stainless Steel Filter Housings, Fittings, gas analysis instrumentation, process monitors, and software integration into the process environment needed.
Most modem pure water networks, are constructed as closed loop systems in which the water ispumped through one or more circulation loops to different consumer points. Depending on the application of the process water, there will be differing amounts and types of equipment installed in the system. For all applications it was found best to install the ozone generation system in the loop return just before it re-enters the storage tank. The by-pass flow for the electrolytic system is tappedoff before the loop's pressure retaining valve and reintroduced on the low pressure side.
The main downside to using an electrochemical cell is the need to use relatively pure water, as ions and metallic contaminants can negatively impact the performance of the PEM. Metallic contaminants can however, be addressed with a variety of pretreatment options. Another consideration is the presence of Bromate ions in water. But these too can be remediated by pretreatment. Quite simply, installing a XIZONE system, is not a plug and play option; but requires intelligent application and analysis. XIZONE application engineers are available to support every installation, and to provide ongoing support services so the that systems operate as needed, when needed.
In addition, wherever ozone is used, safety measureshave to be taken in order to protect personnel and equipment from unintendedozone exposure. One important safety measure is the destruction of excess ozonegas that is not used in a process. The ozone gas destruct units are designed to safelyconvert high levels of ozone into benignoxygen, reducing the ozone level down to detection limit, well below safety thresholds. Again, XIZONE application engineers are available to assist in safe installation and operation.
Below are some schematics of our units integrated into appliances, these are for illustration only, however any one skilled the art can provide other examples readily.